BPW TRANSPORT EFFICIENCY LTD DRUM BRAKE 9 tonne to 12 tonne range SPARE PARTS CATALOGUE
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
2
TABLE OF CONTENTS
CONTENTS
PAGE
Exploded View of Rigid Drum Brake Axle
4
Axle Part Number Legend for New Zealand supplied BPW Axles
5
Axle Information
6
Axle Types
6
BPW Drum Brake Axle Range
6
Hubs, Hub Components and Grease
7 - 15
Hub Identification
7
Hub Components - Conventional & ECO Hub
8-9
Hub Replacement for 10t/12t Conventional Spider, Conventional 10/285 and ECO 10/285
8 - 11
Plus
Hub Components - ECO
Hub
12 - 13
Hub Grease Filling BPW ECO-Li
Plus
14
Grease and Grease Shower Tools
Brakes and Brake Components
15 16 - 21
General Information and Identification of Brake Generations
16
Brake Drums
17
Brake Components
18 - 19
Brake Components - Conversion of Pre BPW Brake 95 to BPW Brake 95
20 - 21
Brake Camshafts and Brake Camshaft Bearings
22- 25
Identifying Replacement Camshafts
22
Brake Camshafts
23
Brake Camshaft Bearings
24- 25
Slack Adjusters
26 - 27
Manual and Automatic Slack Adjusters
27
Wheel Studs and Nuts
28 - 29
Suit Dual and Single Wheels
28
Suit Spider Hub
29
Dust Covers
30 - 31
Dust Covers - Brake Identification - ECO Drum
30
Dust Cover Components
31
ABS
32 - 34
General Information
32
ABS Components
33 - 34
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
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EXPLODED VIEW - BPW Rigid Drum Brake Axle
Slack Adjusters Page 26 - 27
Dust Covers Page 30 - 31
ABS Page 32 - 34
Brakes Page 16 - 21 Brake Camshafts Page 22 - 25
Wheel Studs and Nuts Page 28 - 29
Hubs Page 7 - 15
Important! This book is intended to assist with the identification of spare parts for New Zealand supplied drum brake axles. It could be helpful to also note that for most BPW parts the BPW part number can be found stamped into the part itself. This book is not intended to give detailed technical service and/or maintenance information. For technical service and/or maintenance information please refer to the BPW Operator’s Manual or contact your nearest BPW Parts Distributor listed on the back cover of this book.
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
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AXLE PART NUMBER LEGEND
At me of assembly an iden fica on Type Label is affixed to every BPW axle, usually along the axle centre line on the rear face of the axle beam. The characters that make up the axle type and code number gives important informa on about that axle which can assist in the correct iden fica on of spare parts.
Example 30.
38.
BPW Code number designations 743.
391 Axle Configuration
24. 25.
Single axle without suspension parts ECO MAXX (since 1997) Single axle without suspension parts (ECOPLUS )
26. 27. 30.
Steering axle (since 1997) Single axle without suspension parts (ECOPLUS ) Single axle without suspension parts
34. 36.
Swivel Axles without suspension Steering axle Axle load per axle 10. 36. 38.
10000 – 12000 kg Conventional 6500 kg ECO 8000 – 9000 kg ECO
40. 48. 50.
10000 – 12000 kg ECO 8000 – 9000 kg ECOPLUS 10000 – 12000 kg ECOPLUS
58. 59.
8000 – 9000 kg H../ KH../SKH../NH.. ECOPLUS 2 8000 – 9000 kg H../ KH../SKH../NH.. ECOPLUS 2 Brakes 502. 552. 585.
SN 3020 HWG 300 x 200 mm Brake 95 SN 3620 HWG 360 x 200 mm Brake 95 SN 3020 KWG 300 x 200 mm Shoes with closed eye 1978 - 1989
610. 612. 613.
SB3745 Ø 370 mm Disc brake 1998 - Axial SB3745 Ø 370 mm Disc brake 2003 - Tangential SB4309 Ø 430 mm Disc brake 2003 - Tangential
616. 617. 743.
TSB3709 (ECO Disc) Ø 370 mm TSB4709 (ECO Disc) Ø 470 mm SN 4218 HWG 420 x 180 mm Brake 95 Eco Drum
744.
SN 4220 420 x 180 mm Brake 95 Eco Drum 000 to 999
Consecutive numbers which refer to track, ABS, wheel connection
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
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BPW AXLE INFORMATION
AXLE TYPES HUB TYPE
AXLE LOAD
DATE RANGE
Conventional
9 tonne (Lightweight) 10/12 tonne (New Gen)
ECO
9 & 10/12 tonne
Late 1996 - Late 2008
ECOPlus
9 & 10/12 tonne
Late 2005 - Present
ECOPlus2
9 tonne
Late 2011- Present
1987 - 1996
BPW DRUM BRAKE AXLE RANGE AXLE BEAM PROFILE
BEAM OPTIONS
TO SUIT TYRE SIZE
BRAKE TYPE
BRAKE SIZE
H/R Series
H - Square beam R - Round beam
120mm square 150mm square 127mm round
20”/22.5”
SN4218 SN4220
420 x 180mm 420 x 200mm
Spider 10 Stud 335 PCD 10 Stud 285 PCD
KH Series
KH - Square beam
120mm square
19.5”
SN3620
360 x 200mm
8 Stud 275 PCD 10 Stud 225 PCD
NH/NR Series
NR - Round beam NH—Square beam
127mm round 120mm square
15”/17.5”
SN3020
300 x 200mm
Spider 10 Stud 225 PCD
MODEL RANGE
HUB OPTIONS
THE BPW HUB TYPE CAN BE IDENTIFIED BY THE APPEARANCE AND SIZE OF THE HUB CAP AS FOLLOWS:
H
SW
Thread
E=External I=Internal B= Bayonet
From - to
EH 8
71
95
M115 x 3
E
Until 1982
EH10
82
110
M125 x 3
E
Until 1982
Conventional 9 tonne
62
95
M115 x 2
E
1982 - present
Conventional 10/12 tonne
62
110
M125 x 2
E
1982 - present
Eco 9 tonne
61
110
M125 x 2
I
1992- present
Eco 10/12 tonne
70
110
M135 x 2
I
1992 - present
4
ECOPlus Standard
70
110
M136 x 2.5
I
2003
5
ECOPlus 2 Standard
56.3
120
B
2007
Fig. See page 7
Description
1
2
3
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
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HUB IDENTIFICATION
Fig 1. Conventional Hub Until 1982
Fig 2. Conventional Hub From 1982 to Present
Fig 3. ECO Hub From 1992 to Present
Fig 4. ECO Plus Hub From 2003
Fig 5. ECO Plus 2 Hub From 2007
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
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CONVENTIONAL & ECO BPW HUB Hub Components
CONVENTIONAL
For Wheel studs refer to pages 28 - 29
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
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CONVENTIONAL & ECO BPW HUB Hub components
Fig 419
Description
421
Conventional 10T
Pink Shoes Ftwbla Unisex Gymnastics Red 3 Ftwbla K EU Rosimp Rosfue Rosimp Rosfue Kids' Fortarun adidas PznxAqaa Qty Per Axle
0980107082TS
0980107082CONVTS
2
0980102720TSSC 0980106890TSSC 0980102170TSSC
0980102180TSSC
2
Kit BSC 10T/12T EP Conversion Repair Kit (1 Side Only) Includes 420-424,428,430,431, 440, 441,445,447,448
420
ECO ECO MAX 9T
ECO ECO MAX 10T
Thrust Washer - H / R; KH / KR
0537006480
Thrust Washer - NR / NH
0337007450
Thrust Washer
0337007600TS
0331098210
0256642657 0256645700
2 2
0331097310
Lip Seal - NR / NH Lip Seal
0537007430
0337007620TS
Hub Seal - H / R; KH / KR (Nylon) 422
Conventional 9T
2
0256645800 0331097320
0331097300
423
Hub Seal - H / R; KH / KR (Nylon)
424
O'Ring
0256779040
0256780000
428
Dirt Seal
0256819800
0312048130
430
Roller Bearing - Inner
0264102400
0264089200
0264102400
0264089200
2
431
Grease Shield
0301093330
0301093340
0301004150
0301005220
2
437
Circlip - Inner
0256064090
0256066090
2
438
Circlip - Outer
0256061290
0256062290
2
440
Thrust Washer - Outer
0337025160
0337026240
441
Roller Bearing - Outer
0264065000
0264076700
0264065000
0264076700
2
445
Washer - Axle Nut ECO Beam
0332073130
0332064010
0332073130
0332064010
2
0326216080
Slope Summer Type Drag Breathable Slope Ladies' Slippery slippers Pu Black Cool With women Anti Casual Heel 4YFOYqwH
Up US8 Round Pu Casual Fashion Low Toe Boots Women'S UK6 Heel Fall EU39 Black Shoes Boots Lace CN39 RTRY For 0326217120
0326216150
0326217180
0262018201
0262018401
446 447 448 460
Axle Nut - Non ECO Beam Axle Nut - ECO Beam
2 2
2
0326646020
0326647030
Locking Bolt (Piece)
0308471170
0327700070
Locking Ring
0318803060
0318804080
0262018201
0262018401
Hub Cap
0321224250 0321224260
0321225330
0321223090
0321224070
Split Pin
Hub Cap - Chrome
2 2 2 2
Boots Shoes Casual Women'S US8 For Lace Up Black Round Boots RTRY Heel UK6 Fashion Low Fall Pu Toe CN39 EU39 HUBS Fig 435
Description
Tyre size
ECO ECO MAX 9T
ECO ECO MAX 10T
Conventional 9T
Conventional 10T
Hub Assembly 8 Stud 275PCD D.A. 10 Stud 225PCD D.S. Drum
2 19.5" 17.5" 19.5"
0980106650 0980106540
Hub only
2
8 Stud 275PCD Dual Alloy wheels
0327228710
8 Stud 275PCD Dual Alloy wheels B/Nut
0327228670
10 Stud 225PCD Dual Steel wheels 10 Stud 225PCD Dual Alloy wheels B/Nut
19.5"
0327246190 0327228510 0327244400
0327227410 0327227240
10 Stud 225PCD Dual Steel wheels B/Nut 10 Stud 225PCD Dual.Alloy WheelsDrum 10 Stud 225PCD Dual Alloy Wheels Drum 10 Stud 225PCD B/Nut
0327227480 17.5"
0327227200
0327227410 0327247390*
10 Stud 285PCD Dual Alloy Wheels Drum B/Nut 10 Stud 335PCD Dual Steel Wheels Disc
0327243120
10 Stud 335PCD Dual Alloy Wheels Disc
0327232060 22.5"
0327230970 0327230410
10 Stud 335PCD Dual Steel Wheels Drum B/Nut 10 Stud 335PCD Dual Alloy Wheels Drum B/Nut
0327248880
0327248520 0832870130
6 Stud 335PCD Spider Single 6 Stud 335PCD Spider Dual Steel Wheels
0327247390*
0327232030
10 Stud 335PCD Dual Steel Wheels Drum 10 Stud 335PCD Dual Steel Wheels
Qty Per Axle
0332876500*
0832870140
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
0332876500* 9
REPLACEMENT HUBS 10t/12t Conventional Spider, Conventional 10/285 and ECO 10/285
RETROFIT KIT ITEM NUMBER 0980107082CONVTS This kit includes some ECOPlus hub components except for the circlips, hub sleeve, axle nut and the locking ring and pin. The kit includes the axle nut and split pin to suit the Conventional axle stub that does not have the ECO keyway. Refer to Figure A and the photo below to see kit contents: Figure A
Kit item number 0980107082CONVTS Includes items: 420 - 422, 424, 428, 430, 431, 440, 441, 446, 447 & 460
Item
Part Number
Description
421
0337007620TS
Thrust washer
1
ECOPlus
422
0256647400
Lip Seal
1
ECOPlus
424
0256678000
O-ring
1
ECOPlus
428
0312048150
Dirt Seal
1
ECOPlus
430
0264089200
Roller Bearing - Inner
1
431
0301093340
Grease Shield
1
440
0337026240
Thrust Washer - Outer
1
441
0264076700
Roller Bearing - Outer
1
446
0326217160
Axle Nut - Non ECO Beam
1
447
0326217180
Split Pin
1
460
0321225310
Hub Cap
1
Qty
Remarks
Beam with No Keyway
ECOPlus
Please note that both retrofit kits include a special M136 x 2.5 hub cap with the ECO logo. This special hub cap is specifically for these retrofit kits and will not fit on an ECO hub.
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
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REPLACEMENT HUBS 10t/12t Conventional Spider, Conventional 10/285 and ECO 10/285
RETROFIT KIT ITEM NUMBER 0980107082TS This kit includes ECOPlus hub components except for the axle nut, locking ring and locking pin which are ECO hub components to suit ECO axle stub with the keyway through the axle nut thread. Refer to Figure B and the photo below to see kit contents: Figure B
Kit item number 0980107082TS includes items: 420 - 422, 424, 428, 430 - 432, 437, 438, 440, 441, & 445 - 448
Item
Part Number
Description
421
0337007620TS
Thrust washer only
1
ECOPlus
422
0256647400
Lip Seal
1
ECOPlus
424
0256678000
O-ring
1
ECOPlus
428
0312048150
Dirt Seal
1
ECOPlus
430
0264089200
Roller Bearing - Inner
1
431
0301093340
Grease Shield
1
432
0312045160
Seal / Grease Cartridge
1
437
0256066090
Circlip - Inner
1
438
0256062290
Circlip - Outer
1
UK6 Shoes Round EU39 Black Women'S Pu US8 Up Toe CN39 RTRY Heel Low For Boots Casual Fashion Lace Fall Boots 440
0337026240
Thrust Washer - Outer
1
RTRY Fall EU39 Low Toe Women'S Up Black Fashion Shoes Heel Boots Boots For US8 CN39 Lace Pu Round UK6 Casual
441
0264076700
Roller Bearing - Outer
1
445
0332604010
Washer - Axle Nut
1
446
0326217160
Axle Nut
1
447
0327700070
Locking Bolt (Piece)
1
448
0318804080
Locking Ring
1
460
0321225310
Hub Cap
1
Qty
Remarks
ECOPlus
ECOPlus
Please note that both retrofit kits include a special M136 x 2.5 hub cap with the ECO logo. This special hub cap is specifically for these retrofit kits and will not fit on an ECO hub.
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
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BPW ECO PLUS & ECO PLUS 2 HUB
ECOPLUS
ECO PLUS 2 For ABS parts refer to pages 32 - 34 For Wheel studs refer to pages 28 - 29
For Brake drum part numbers refer to page 19
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
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BPW ECO Plus & ECO PLUS 2 HUB Hub Components
HUB
435
Description
Tyre size
ECO PLUS 2 8-9t
ECOPlus 8 - 9T
ECOPlus 10-12T
Qty Per Axle
Hub Assembly - includes from item: 421 to 460
2
8 Stud 275PCD Dual Alloy Wheels
19.5"
0980107360
10 Stud 335PCD Dual Alloy Wheels
22.5"
0980107440
10 Stud 335PCD Dual Steel Wheels
22.5"
0980107350
10 Stud 225PCD Dual Alloy Wheels
0980106690
0980106070
0980106082
0980108030 17.5 - 19.5”
10 Stud 225PCD Dual Steel Wheels Drum
0980106600 2
Hub only 8 Stud 275PCD Dual Alloy Wheels 10 Stud 225PCD Dual Alloy Wheels Drum
19.5"
0327246330
15-17.5"
0327244460
10 Stud 335PCD Dual Steel Wheels
0327243290
10 Stud 335PCD Dual Alloy Wheels
0327246282
0327243102 0327243232
22.5"
10 Stud 285PCD Dual Alloy Wheels Drum B/Nut
0327247390
6 Stud 335PCD Spider Dual Steel Rims
0332876500
Fig
Description
ECO PLUS 2 8-9t
Repair Kit (1 Side Only) Includes 422,430,432,441,446 (includes 0980107340TE 447,448,449) 459 Repair Kit (1 Side Only) Includes 421*,422,423*,424* ,428,430,431,440, 441,445,447,448 421
Thrust Washer
422
Lip Seal
424
O'Ring
428
Dirt Seal
430
Roller Bearing - Inner
431
Grease Shield
432
Seal / Grease Cartridge
435
Hub - REFER TABLE ABOVE
437
Circlip - Inner
438
Circlip - Outer
440
Thrust Washer - Outer
441
Roller Bearing - Outer
445
Washer - Axle Nut ECO Beam
446
Axle Nut - ECO Beam
ECOPlus 10-12T
Qty Per Axle 2
0980106360TS 0980107040TSSC 0337007720 0256647400
0312048150 0264089200
0312045150
2
2 2 2
0301093340 0312047080
2
2 0256780000
2
0312045160
2
0256066090
2
2 0256065890 0256062290 0337026240 0264076700
0900137030
2 2 2
0332064010
2
0526647060
2
0327700070
Locking Bolt (Piece) 447
ECOPlus 8 - 9T
2 Locking Ring ( Includes item 448 + 449)
0518803100
448
Locking Ring
0318803090
449
Locking Piece
UK6 Toe Heel Boots Round Fashion Up Low Fall For Pu RTRY CN39 Casual Boots Shoes Black EU39 US8 Lace Women'S
0327710010
2
459
O-ring
0256786500
2
Hub Cap
0521225780
0318804100
0321225310
Hub Cap - Chrome
0521225810
0321225570
Hub Cap - Hubodometer
0521225790
0321225560
0521225790C
0321225560C
460 Hub Cap - Hubodometer Chrome
2
2
For grease filling quantities and details on BPW ECO-LI Plus grease refer pages 14 - 15 and for information regarding BPW grease shower tools refer to page 15 BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
13
HUB GREASE FILLING
CONVENTIONAL HUB BEARING SYSTEM H K N
A1
B2
BPW special long life grease ECO-LiPlus - Grease quantity per taper roller bearing BPW longlife roller bearing grease ECO-Li 91,
Axle Load
Ainner = Inner Bearing
Axle load
6000 - 9000 kg
Axle type
Roller bearing
6400 kg
KRBM 6498
6000 - 9000 kg
H.. 6.5 - 9 t K.. 6.4 - 9 t N.. 6 - 9 t
10000 - 12000 kg
H.. 10 - 12 t K.. 10 - 12 t N.. 10 - 12 t
13000 - 14000 kg
H.. 13 - 14 t K.. 13 t N.. 13 t
16000 - 18000 kg
H.. 16 - 18 t
10000 - 12000kg
Quantity
B = Outer Bearing (cap filling)
outer
Roller bearing
Quantity
170 g
290 g
180 g
320 g
ECO HUB BEARING SYSTEM
BPW longlife roller bearing grease ECO-Li 91
H K
Bearing adjustment
A1
B 2
BPW longlife roller bearing grease ECO-Li 91
BPW special long life grease ECO-LiPlus Grease quantity per taper roller bearing BPW ECO Assembly and Protection Spray
Axle Load 6000 - 9000 kg 10000 - 12000 kg
A = Inner Bearing
B = Outer Bearing
BPW longlife roller bearing grease ECO-LiPlus,
inner Axle load
Axle type
8000 - 12000 kg
H.. 8 - 12 t ECOPlus K.. 8 - 12 t ECOPlus
Roller bearing
120 g Quantity
outer Roller bearing
120 g
Quantity
170 g
120 g
Work BPW longlife roller bearing grease ECO-LiPlus BPW longlife roller bearing grease ECO-LiPlus
ECOPlus HUB BEARING SYSTEM
H
Bearing adjustment
K
A1
BPW longlife roller bearing grease ECO-LiPlus
B2
Low Boots US8 Boots Toe Round UK6 RTRY Heel Black Casual Shoes Fall Pu CN39 Women'S For EU39 Up Lace Fashion
Container
BPW Code no.
Plus BPW special long life grease Grease BPW ECOECO-Li Assembly and Protection Spray quantity per taper roller bearing BPW longlife roller bearing grease ECO-LiPlus,
Axle Load
A = Inner Bearing inner
Axle load 8000 - 12000 kg - Manual greasing 8000 - 12000 kg
Axle type
Roller bearing
H.. 8 - 12 t ECOPlus K.. 8 - 12 t ECOPlus
8000 - 12000 kg - Greasing with grease applicator Work BPW longlife roller bearing grease ECO-Li
Plus
B = Outer Bearing outer
Quantityg 170
Roller bearing
Quantity
130 g
120 g 90 g
BPW longlife roller bearing grease ECO-LiPlus
Important! Bearing adjustment For further information on Hub Lubrication and Bearing Adjustment please refer to the BPW Operator’s Manual.
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
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BPW ECO-Li Plus GREASE AND GREASE SHOWER TOOLS
BPW ECO-Li Plus is:
usable at temperature between -30°C and + 150°C resistant to aging protecting against corrosion, even in aggressive surroundings wear reducing generally plastics compatible suitable for extremely long re-lubrication periods
ECO-Li Plus is suitable for the lubrication of high temperature roller and friction bearings of commercial vehicles. It has been especially developed for highly loaded taper roller bearings and hub units with very long re-lubrication periods.
BPW ECO-LiPlus GREASE Is available in the following container sizes Part Number
Container Size
0210404500
400 gm cartridge
0210404700
5 kg container
0210404900-20
20 kg container
BPW GREASE SHOWER TOOLS Used to quickly, accurately and cleanly fill the bearing with the required amount of BPW ECO-LiPlus Grease To Suit Bearing Size Grease Shower Part Number ISO
BPW Bearing Part Numbers
9900000954
33116 / 32310
0264102400 / 0264102500
9900000955
33118 / 33213
0264102300 / 0264102200
Roller bearing
grease
H K N
Roller bearing
A flat grease nipple Grease adapter is also available spray Part number 1506922935
for taper roller bearing
BPW Code no. grease spray loose
BPW Code no. complete set
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
15
BRAKE COMPONENTS General Information and Identification of Brake Generations
H
General
GENERAL INFORMATION
BPW Drum brakes
K BPW Drum Brakes
N
The proven technology and robust construction of BPW drum brakes makes them suitable for every application. They shrug off dirt and are extremely hard wearing, even under the harshest of conditions.
Brake cylinder
Brake Cylinder Function
Slack adjuster
Slack Adjuster
Function The
Brake shoe Brake Shoe Brake drum Brake Drum
Brake camshaft Brake Camshaft
ReturnSpring spring Return
force from the brake cylinders is transmitted by the slack adjuster to the brake camshaft causing it to rotate. The S-cam forces the brake shoes apart, pressing them against the inside of the brake drum. When the brake is released, the brake camshaft rotates the S-cam back to it’s neutral position. The brake shoes are returned to their initial position by the return springs.
IDENTIFICATION OF BRAKE GENERATIONS
The Pre BPW Brake 95 drum brakes can be identified by:
Single piece cam rollers Two return springs Removable anchor pins Four retention springs Wedge plates to locate the anchor pins and to serve as spring mounts
In 1995 BPW introduced a new Foundation Brake for drum brake axles. BPW Transpec introduced this new Foundation Brake in Australia in 1996. The new BPW Brake 95 drum brakes have been designed to achieve a high level of safety with less weight and fewer wearing parts. BPW Brake 95 allows for fast and easy brake shoe replacement. BPW Brake 95 drum brakes can be retrofitted to all BPW drum brakes from 1974 onwards. See the information on pages 20 - 21 for the part numbers required for conversion from pre BPW Brake 95 to BPW Brake 95.
BPW Brake 95 drum brakes can be identified by:
Two piece cam rollers Single return spring Non removable anchor pins Brake shoes snap onto anchor pins using sacrificial C’clip locking rings. Retention springs that hook together to secure the brake shoes
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
16
--.--.790.----.--.794.---
Brake designation
--.--.714.----.--.743.---
--.--.723.----.--.744.---
D 290 / TK 335 / 6 x Ø21
BRAKEHB.. DRUMS / HI.. /
HX..
HIZ. / HXZ.. D 230 / TK 275 / 8 x Ø21 HS.. / HZ.. / HZD..
BRAKE DRUMS
D 230 / TK 275 Axle / 8 x Ø23
Item
Part No
HS..
Model
Brake Type
ECO / ECO-MAXX
Boots US8 Women'S Toe Round Lace Heel CN39 Black Fall For Low Fashion Shoes Boots UK6 Pu EU39 Casual RTRY Up To Suit Tyre Size
Women'S EU39 RTRY Boots Fashion For Black Heel Up Fall Shoes Boots US8 Toe UK6 Casual Pu Low Lace Round CN39 B Dimension
Stud Holes
PCD
Bearings
0310967170 D 240 / TK 285 / 8 x Ø21
226 mm
HZ.. 0310967810 Japanese
252 mm
D 240 / TK 285 / 8 x Ø21 0610967089
252 mm
10
285
9t & 10t/12t
HZ.. 0310666100 Japanese
229 mm
10
285
9t *
D 240 / TK 285 / 8 x Ø20 SN4218 0610967749
252 mm
10
335
9t & 10t/12t
226 mm
10
335
9t *
252 mm
10
335
10t/12t
221 mm
10
335
8t/9t
249.5 mm
10
335
9t/12t
259.5 mm
10
03.109.67.29.0
335
221
254 mm
10
355
10t/12t
263 mm
8 275 03.109.67.31.0
9t
263 mm
10
9t
263 mm
10
263 mm
8
275
9 & 10t/12t
260 mm
10
225
9t
295 mm
10
225
9t
260 mm
10
225
9t
HZ..
Japanese
20”/22.5”
0610967789
Japanese
0610967299 380D 290 / TK 335 Refer 0610967319 HS.. Page 12 0610977179
HS..
/ 10 x Ø23
MAXX / ECO MAXX / SN4220 Plus / ECO Plus 2 ECO 0610977429
HZ.. 0310990220 MAXX / ECO MAXX / ECOPlus / ECO Plus 2 0610990249 HS..0310990040 / HZ..
KH/KR
SN3620
10t/12t
Bottomed Beach Female Slippers Thick slippers Wild Muffin Summer Shoes Outdoor Sequin women silvery Leisure PqnwvtgR
Back nut
D 240 / TK 285 / 10 x Ø21 HZ..
9t Spider
H/R
0610967139
Stud Type
19.5”
Pu Low For Casual Toe Round Heel EU39 US8 Black Shoes Women'S RTRY Up Boots Lace UK6 Boots CN39 Fall Fashion 03.109.67.13.0
225
03.109.67.74.0 225
10t/12t
Push in
03.109.77.16.0 03.109.77.33.0 03.109.77.32.0 Back nut
9t
03.109.77.30.0 Push in
0610990039
HZ.. HZ.. HZ..
for rim 14.00-20
0310946490
MAXX for rim 14.00-20
0610946409
SN 3020
Back nut 15”/17.5”
14010-1
0610946069
HZ..
Push in
14010-1 MAXX
For 9 tonne axles with track width 2010 mm - 2040 mm for single tyres.
HZD.. Max. diameter permissible after machining Ø mm
423
423
423
BRAKE DRUM DIMENSIONS
B
B
03.109....
Ø
TK
B = overall width
D
NH/NR
PCD
PCD = Pitch circle diameter i.e. The diameter measured through the centre of the holes for the wheel studs.
BPW Code no. BPW Item Number
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
17
BRAKE COMPONENTS Pre BPW Brake 95 & Brake 95 ECO
Pre Brake 95
Brake 95 ECO
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
18
BRAKE COMPONENTS1 Pre BPW Brake 95 & Brake 95 ECO
BRAKE COMPONENTS Brake Type and Tyre Size Item
Description
SN4218 20”/22.5”
SN4220
SN3620
SN3020
20”22.5”
19.5”
15”
0311233080
Qty Per Axle
300
Bush—Anchor pin (Non95)
311
Anchor pin (Non95)
0308446220
0308446300
4
315
Wedge lock (Non95)
0316723090
0316724010
8
345
Roller assembly (Non95)
0333134050
0333134010
4
346
Roller retainer (Non95)
0335000130
0335000140
8
348
Split pin (Non95)
360
Splined Pin (Non95)
0262016603 0300108050
BPW Brake shoe and hardware kit (Includes items 325, 345, 346. 348, 330, 363, 367, 368)
0980102390
0980102380
Repair kit - Brake shoe roller (B95) (Includes items, 345, 346, 348)
0980106790
BPW Brake shoe - Unlined (Includes items 345, 346, 348)
0509026062 (Non 95) 0509026140 (B95)
(BPW Brake shoe - Lined Includes items 345, 346, 348)
0509126950 (Non 95) 0509146140 (B95)
Brake lining sets (Includes items 350, 357)
4
0308442020
0300108050
0980102400
0980102420
0980102910
BPW Brake spring kit (B95) (Includes items 325, 363, 367, 368)
Kits
4
T090
T090/4220
1
2
0980106810
1
0509019040 (B95)
4
T090/19.5
0509114720 (Non95- LL 0509114770 (B95)
4
T090/15-17.5
1
325
Ring, anchor end C Clip
0318802020
330
Lined brake shoe complete with roller
345
Camshaft roller complete with bush
0533144020
4
346
Roller shaft
0308475240
4
348
Ring, roller retainer
0331070150
8
350
Brake lining segment
0509146320
0509119220
8 0509114770
Not sold separately, refer Kits - Brake lining sets
Ensure that(steel) the correct riveting pressure is used when relining genuine BPW brake shoes with genuine BPW lining 357 Rivet 0258058035 segments and rivets. Correct riveting force = 25000 N Return spring Cam shaft (Non95) 0539746070 0539745140 0539746120 363 Return spring Cam shaft B95
4
0539758030 (2 per axle)
0539746130 (4 per axle)
0539734170 (4 per axle)
0339744060
80 4 See left
364
Return spring Anchor pin (Non95)
8
367
Retention spring (Hook) B95
0339733120
0339733080
2
368
Retention spring (Eye) B95
0339733070
0339733090
2
Ensure that the correct riveting pressure is used when relining genuine BPW brake shoes with genuine BPW lining segments and rivets. Correct riveting force = 25000 N
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
19
BRAKE COMPONENTS1 Pre BPW Brake 95 - Conversion to BPW Brake 95
H H H K K K N N N
Conversion to brake with split roller Conversion to brake with split roller (BPW 95 brake) CONVERSION OF PRE BPW BRAKE 95 TO BPW BRAKE 95 Conversion to brake with split roller (BPW 95 brake) (BPW 95 brake)
Brakes of the former version should be Brakes of the should be changed overformer tobrake newversion brake technology. Conversion to with split roller (BPW Brake 95) changed new brake technology. Brakes ofover the to former version should be changed overof tosafety new brake technology. High degree Replacement shoes for Pre Brake 95 brakes are no longer High degree of safety When Pre Brake 95 replacement shoes are required High available. degree of safety they should be converted to BPW brake 95. See table on page 21 for the part numbers required for the conversion.
Reduced own weight BPW own Brakeweight 95 features: Reduced Reduced own weight High degree of safety Short response time and a consistent braking effect throughout
Easythe toentire change brake life of the lininglinings thanks to the permanently lubricated Easy to change brake rollers. brake linings Easy to change brake linings Reduced tare weight Weight optimized design with fewer wear parts. Easy to change brake linings Fast and easy brake shoe replacement. Same brake components on all axles of the corresponding series.
Position springs Position springs Position springs
Position springs The position springs ensure the brake shoes are firmly and securely seated on the C-clamps. (The diagram right shows brake type SN4218) Item 367 Item 367 03.397.33.06.0 0339733120 Return spring (Hook) Return spring (Hook)
Item 368 Item 368 03.397.33.07.0 0339733130 Return spring Return spring (Eye)(Eye)
Brake return springs Brake return springs Brake return springs Brake return springs The brake return spring is hooked into lugs that are formed on the brake shoes.
For general and identification information regarding BPW Brake 95 please refer to page 19.
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
20
BRAKE COMPONENTS1 Pre BPW Brake 95 - Conversion to BPW Brake 95
Conventional brake (Year of manufacture 1982 - 1995) 3015-195 / 3020-1, BRAKE TYPE SN4218 CONVERSION TO SN BRAKE
SN 3015TO / 3020, BRAKE TYPESN3620 CONVERSION BRAKE 95
Conversion to brake with splittedtoroller 95) Brake Conversion brake(BPW with splitted roller (BPW 95) closed anchor eye shoes with 1982 - 1989 SN 4212-2 / 4218-2 / SN 4220-2 3616 / 4222-2 SN 3620
H.. /-release R.. KH.. / KR.. Quick brake shoes 1990 - 1995
363 363 (2x)
363 363 (4x)
N 330 330 (4x)
330 330 (4x)
364 (8x)
364 364 (8x)
315 315 (4x)
315 315 (4x)
BRAKE TYPE SN3020 CONVERSION TO BRAKE 95 Conversion to brake with splitted roller (BPW 95)
Item
Brake type
SN 3015
SN 30
Designation (Remark)
BPW Code no.
BPW
09.801.02.43.0
09.80
363 363 (4x)
330 330 (4x)
364 (8x)
315 (4x)
CONVERSION TO BPW BRAKE 95 BRAKE TYPE AND TYRE SIZE Item
Description
315
Wedge lock BPW Brake 95 conversion
330
Lined brake shoe c/w roller
363
Return spring
364
Return spring
SN4218
SN3620
SN3020
20”/22.5”
19.5”
15”/17.5”
0316723090
Qty per Axle
0316724010
4
0509146320
0509119220
0509114770
4
0539758030 (Qty 2 per axle)
0539746130 (Qty 4 per axle)
0539746120 (Qty 4 per axle)
See left
0339744060
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
8
21
H Item
Designation (Remark) SN 42.. --.--.7xx.---
H.. / R..
H KH.. / KR.. SN 3620 K BRAKE BPW CAMSHAFTS
--.--.546. / 552.---
A L left Identifying Replacement Camshafts H.. / R..
K
BPW Code no.
right SN 42..
KH.. / KR.. A
--.--.7xx.---
SN 3620 L
--.--.546. / 552.---
left
right
IDENTIFYING REPLACEMENT CAMSHAFTS
Item
Designation (Remark)
BPW Code no. Left Hand Right Hand
There are two ways to correctly identify replacement camshafts as follows: 1. WhenNH.. the end of the camshaft is visible / NR.. SN 30..
--.--.50x.---
When the camshaft is not fitted to the axle or when the hub has been removed from the --.--.58x.--axle, then the BPW part number can be seen stamped on the flat face of the S cam. --.--.59x.---
A
L
left
right BPW Part Number
2. When the camshaft is fitted to an assembled axle While the camshaft is still fitted to an assembled axle the correct part number can be identified by measuring the visible portion of the camshaft. This dimension is referred to as dimension X in the diagrams below. Add 20mm to this measurement. The total measured dimension X plus 20mm will be approximately equivalent to dimension A as seen in the diagram on the facing page number 23 (Camshaft dimensions). There are two tables on the facing page number 23. One table shows the dimensions and camshaft part numbers to suit brake type SN4218 and SN3620 which use the same cam profile. The other table shows the dimensions and part numbers for brake type SN3020 which uses a different cam profile. KH.. / KR..
SN 3616
--.--.542. / 551.---
L the relevant table left to find the closest right to your calculated dimension A. Look across to the last two columns to Look in the firstAcolumn of find the correct part number for the left and right hand replacement camshafts.
KH.. / KR..
SN 3616
--.--.542. / 551.---
Example - finding correct replacement is fitted to axle: A camshaft L part number leftwhile camshaft right Brake type = SN4218 Dimension X is physically measured as 450mm, then add 20mm to get dimension A which therefore = 470mm Closest Dimension A to 470mm in table to suit brake type SN4218/3620 = 469.5mm. 0 1 Therefore correct replacement camshafts = 30509705171 (left hand) and 0509705181 (right hand) 4 Note modified assembly parts.
Brake type SN4218/SN3620 0
1
3
X
X
Dimension of 4the brake camshaft of the brake camshaft in fitted condition Note modified assembly parts.Dimension in fitted condition X+20 mm = dimension A
X+20mm = dimension A in chart below
7.2 +0.5
0
1
2
Brake camshaft - 4 / 91 05.097.....0
3 4
Note modified assembly parts.
Brake camshaft 5 / 91 - 05.097.....1 2 / 02 - 05.097.....3/4
Groove not used (5/07) 05.097.....4
Brake type SN3020
XX Dimension the camshaft brake camshaft Dimension of the of brake in fitted condition in fitted condition mm =below dimension A X+20mm = dimensionX+20 A in chart
7.2 +0.5
Brake camshaft - 4 / 91 05.097.....0 Brake camshaft 5 / 91 05.097.....1/2/3/4
Groove not used (5/07) 05.097.....4
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
22
BPW BRAKE CAMSHAFTS Brake types SN4218/SN3620 and SN3020
Refer to previous page for details regarding the ways to identify replacement camshafts Items with Dimension B = NA Camshafts suit Rows of 8 & Steer Axles SN3020 (15 ”- 17.”) Camshafts L dimension in ( )’s for Axles before 1/1996.
no.
CAMSHAFT DIMENSIONS
--.--.50x.----.--.58x.---
To suit brake types SN4218/SN3620
To suit brake type SN3020
LL AA
LL AA
--.--.59x.--552.--right
N BB
B B
CAMSHAFTS TO SUIT BRAKE SIZE SN4218/SN3620 (19.5” - 22.5”) Dimensions (in mm’s)
Part Numbers
Dimension A
Dimension L
Dimension B
Left Hand
Right Hand
124.5
240
NA
0509702610
0509702620
163
278
NA
0509702830
0509702840
141
256
NA
0509703710
0509703720
361.5
480
392
0509705093
0509705103
469.5
585
500
0509705174
0509705184
522.5
641
563
0509705231
0509705243
547.5
666
578
0509705254
0509705264
615.5
734
646
0509705294
0509705304
557.5
676
588
0509705394
0509705404
699.5
818
730
0509705493
0509705503
CAMSHAFTS TO SUIT BRAKE SIZE SN3020 (15” - 17.5”) Dimensions (in mm’s)
Heel Round Boots Toe US8 Shoes Pu For Casual RTRY Fashion Boots Lace Up EU39 Black CN39 Fall Women'S UK6 Low 551.--3 4
Part Numbers
Dimension A
Dimension L
Dimension B
Left Hand
Right Hand
100
211
NA
0509762452
0509762462
116.5
237
NA
0509762472
0509762482
140
Mesh Casual snfgoij Hiking Women Walking Shoes Sneakers Shoes Shoes Running Yellow Shoes Lightweight Ladies SwSqFP0 261
NA
0509762512
0509762522
81
206 (188.5)
NA
0509762652
0509762662
457.5
582 (608)
488
0509760134
0509760144
422.5
547 (573)
453
0509760154
0509760164
638.5
763 (789)
669
0509760474
0509760484
522.5
673
553
0509760072
(0509760082) 0509760084
557.5
682
588
0509760053
(0509760063 ) 0509460064
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
23
BPW BRAKE CAMSHAFT BEARINGS
BRAKE TYPE SN3020
BRAKE TYPE SN4218/SN3620
280 Refer page 27
280 Refer page 27
285 - 289 Refer page 27 Only with AGS
285 - 289 Refer page 27 Only with AGS
240 - 241 Refer pages 23 240 - 241 Refer pages 23
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
24
BPW BRAKE CAMSHAFT BEARINGS
BRAKE CAMSHAFT BEARINGS Item
Part Number
Qty Per Axle
Kit
BPW Camshaft repair kit (Items 210 - 227, 245, 260, 271, 272)
Description
0509700KIT
1
210
Bush Outer Camshaft Bronze
0311244340
2
Grease Nipple (M10 x 1/4)
0268020650
2
Grease Nipple Inner Camshaft Bush
0268021450
2
215
Cap Grease Nipple
0235052000
4
220
Bearing Box Outer
0322902180
2
221
Bearing Box Inner
0322902190
2
225
Bush Inner Camshaft
0311314040
2
227
Grease Nipple
0268021450
2
230
Bolt Assembly
0586500020
2
231
Spring Washer
0254030892
2
232
Nut
0252021282
2
Shoes Heel US8 RTRY Up Boots Boots Women'S EU39 Lace Round Low Fall For Pu Fashion CN39 Toe Casual Black UK6 Black Fashion Up Round Boots Women'S Fall CN39 EU39 Shoes Low US8 Toe UK6 Boots RTRY For Casual Heel Lace Pu 245
BPW Camshaft Small Parts Kit (Items 250 - 262,268,270,274)
0980100142
2
250
Circlip
0256760100
2
252
Camshaft washer
0331012240
2
254
Ring
0331081020
2
255
O Ring (Ø37 x 2.6 Black)
0256773742
2
256
O Ring (Ø40 x 2.5 Green)
0256792300
2
258
Dust Seal Outer Cam
0312042020
2
Circlip Camshaft Spline
0256160590
2
Bush Adaptor Sleeve
0311303060
2
262
Disc
0332011161
2
266
Lever (Brake Wear Indicator) suit ECO-Master Slack Adjuster
0319014070
2
268
Lock Nut Camshaft
0326014080
2
270
Dust Seal Camshaft Large Grey
0312043140
2
271
Dust Seal Outer - Inner Camshaft
0312042090
2
272
Dust Seal Inner - Inner Camshaft
0312042080
2
274
Clamp
0335030020
2
214
260
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
25
BPW BRAKE SLACK ADJUSTERS Manual and Automatic Slack Adjusters
GENERAL INFORMATION
General BPW Slack adjusters
BPW Slack Adjusters: The required brake cylinder stroke increases as the brake lining thickness reduces. The slack adjuster makes up for this change and keeps the brake cylinder stroke in the optimum range at all times.
The principle of automatic adjustment
The principle of automatic adjustment Brake linings and brake drums are parts subject to wear. As the thickness of the material is reduced, the brake cylinder stroke increases, meaning that the brake camshaft has to rotate further. In this case, the automatic function of the ECO-Master automatic slack adjuster provides the necessary adjustment. As a result, the brake cylinder stroke is always kept within the same, optimum range. The adjustment stroke is designed so that there is always sufficient air gap even at higher levels of elasticity and given thermal expansion of the adjacent components (eg the brake drum).
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
26
Automatic
manual
BPW BRAKE SLACK ADJUSTERS Manual and Automatic Slack Adjusters Lever length Crank value Offset Position of fixed point holder DETERMINING REPLACEMENT SLACK ADJUSTERS
k
The BPW part number is punched into the cover plate
If there is no BPW part number or it is not legible, the slack adjuster can be identified on the basis of shape and dimensions:
GSK (Manual)
1. 2. 3.
H
AGS (Automatic)
GSK
Automatic (AGS) or Manual (GSK) slack adjuster. The number of holes. Position of fixed holder in AGS (a)
K
AGS
N punched Punched BPW code number BPW part number
MANUAL SLACK ADJUSTERS (GSK)
MANUAL (GSK) SLACK ADJUSTERS
Return springs
295
Slack Adjuster 4 Holes
2
Slack Adjuster 3 Hole Underslung boosters
0517465200
2
284
Grease Nipple
0268500102
2
215
Cap
0235052000
2
295
Return Spring
0539726030
2
AUTOMATIC SLACK ADJUSTERS (AGS) ECO-Master
AUTOMATIC SLACK ADJUSTERS (AGS) ECO-Master Part Number
Qty Per Axle
Kit Auto Slack Adjuster 6 Holes, a = 24°
0557482873
1
Kit Auto Slack Adjuster 6 Holes, a = 120° Suits H/R Series Axles
0557482433*
1
Kit Auto Slack Adjuster 6 Holes, a = 180° Suits KH/NH Series Axles
0557482443
1
Kit Auto Slack Adjuster 6 Holes, a = 120° Suits KH/NHSeries Axles
0557488223
1
Auto Slack Adjuster 6 Holes, a = 24°
0517482633
2
Auto Slack Adjuster 6 Holes, a = 120°
0517482212
2
Auto Slack Adjuster 6 Holes, a = 180°
0517482243
2
283
Cap
0321190150
2
284
Grease Nipple
Up RTRY EU39 Black Boots Fashion Women'S For Casual Fall Pu UK6 Lace US8 Shoes Round CN39 Boots Heel Toe Low 0268500102
2
Up Shoes Boots CN39 Pu Round Fall Toe Lace US8 Heel Low RTRY UK6 EU39 For Casual Black Fashion Boots Women'S 215
Cap
NH.. / 0235052000 NR..
2
295
Return Spring
0539726030
2
Item No
295
280
no.
Kits includes item 280 283 284 215
284 283 215
Dimension 280
l) KH.. / KR.. * Standard automatic slack adjusters for H/R axles
0517452610
0517465130
280
295
2
SN3620
Slack Adjuster 6 Hole (Multihole)
280
Several coloured Fitness Balance Kjcrzbkg Colours New Shoes Multi Women’s vXq8Z
284 215
0517452430
Description SN4218
0
SN3020
Qty Per Axle
Brake Size
Item No
295
Description
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
27
Steel wheels Stud alignment
A
B Tightenin A wheel nu
Steel wheels Stud alignment
Thread
BPW WHEEL STUDS AND NUTS To suit dual and single wheels Spherical seat wheel stud
Wheel stud stud Spherical seat wheel
fit wheel bolt Wheel Helical bolt
Helical fit wheel bolt
Wheel bolt
H
H Fig 2 Wheel stud, push in type
Fig 1 Wheel stud, back nut type
Steel wheels stud seat wheel stud 1 2 Spherical wheel 1 Wheel Spherical HelicalSpigot fitseat wheel boltstud alignment 472 472
Fig D Steel wheels - spigot aligned
K
KC
2 3 Helical fit wheel Steelbolt wheels
472 472
Spigot alignment 479 479
N
D Tightenin C wheel nu
3
Thread
N
474 474
4 Wheel Wheelbolt bolt NR..
4 5 Wheel NR.. Wheelbolt bolt, Alloy hub
5 6 Wheel bolt, Alloy hub
AlloyDimensions wheels Ø 26
E
6
Alloy wheels Ø 32 E Alloy wheels Fig Ø 26
F Tightenin E wheel Alloy nu wh
Aluminium wheels
seat wheelbolt stud Helical Spherical seat wheel stud Spherical Dimensions Wheel stud fit wheel bolt Helical fit wheel Wheel bolt
Thread Wheel bolt
479 479
L1
H
L
L L2
Steel wheels AD Stud alignment
L1 AB
D Tightening torques for wheel nuts 479 Thread
B
Tightening torques for wheel nuts 479 Thread
Stud alignment
K
Stud alignment
DETERMINING REPLACEMENT WHEEL STUDS
Tightenin Wheel Spherical seat wheel studbolt 2 Helical boltnuts 1 stud Spherical seat wheel1stud 2 Helical fit wheel 3 fit wheel rear Select wheel stud or bolt type from figures 1 or 2 (above top) and determine steel or alloy wheels from figures D and E. Select the appropriate combination using the table below. E.g. Fig 1D in table below represents back nut type wheel stud for spigot aligned steel wheels. Check other dimensions to be sure of accurate selection.
N
C Steel wheels Spigot alignment Wheel Nut Thread
CD
Hub Type
D Tightening torques for Tightening torques for wheel nuts WHEEL STUDS AND SINGLE WHEELS479 wheel nuts 479NUTS TO SUIT Thread Spigot Stud Rearalignment Nut Wheel Nut Thread Spigot Dimensions alignment Wheel Type
Fig
Steel
Steel
1D
Steel
Aluminium
1E
Steel
Steel
2D
L
L1
L2
Item 472
Item 474
114
60
49
0329623170
0326004060
M 22 x 1.5
Wheel bolt 4wheels Wheel ØØ2632 E Alloy Alloywheels
Thread
Item 479
0526054100 97
62
0329633121
4 torques Wheel bolt NR.. Aluminium boltSteel NR.. Wheel bolt, Alloy E F Alloy wheels Ø 2E 32 5 F Tightening torqueshub for5 Tightening for wheel nuts Thread
wheel nuts
479
Thread
Alloy wheels
Wheel6 bolt, Alloy hub
479 Alloy wheels
WHEEL STUDS AND NUTS TO SUIT DUAL WHEELS Dimension Wheel Nut Thread
Hub Type
Steel Steel M 22 x 1.5
Steel
Wheel Type
Steel
Rear Nut
Wheel Nut
Item 474
Item 479
L
L1
L2
Item 472
114
60
49
0329623170
Aluminium torques 1E 139 Tightening for rearSteel nuts 474 97 2D
85
0326004060 49 Tightening 0329623240 torques for
Steel
1D
Aluminium
A
62
rear nuts
0329633121
0326004120
474
Thread
Thread
Steel Awheels Stud alignment
Stud
Fig
2E
82 0329633171 B B117 Tightening torques for wheel nuts 479
Thread
0526054100 Tightening torques for wheel nuts 479
Thread Stud alignment
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
Stud alignm
28
BPW WHEEL CLAMPS STUDS AND NUTS To suit Spider hubs
100 For Brake Drums refer to page 21
101
103 104 105
102
WHEEL CLAMPS, STUDS AND NUTS TO SUIT SPIDER HUBS
Item
Description
Tyre Size
Conventional 9t Oil Hub
Conventional 10t
Grease Hub
Oil Hub
Spider Hub - dual wheels 15”
Spider Hub - single wheels
0239103118 (Hub only) 3 spoke
0832870160 0832870130 20”/22.5” (Inc’s 101 - 103) (Inc’s 101 - 103) 6 spoke 6 spoke
Wheel Clamp - dual wheels
Qty Per Axle
Grease Hub
0580149430 * ECO Plus (Inc’s 101 - 103) 3 spoke
0832870150 0832870140 20”/22.5” (Inc’s 101 - 103) (Inc’s 101 - 103) 6 spoke 6 spoke 100
Grease Hub
ECO Plus 10/12t
2
0832876360 (Inc’s 101 - 103) 6 spoke
0832876300 (Inc’s 101 - 103) 6 spoke
0337203020
12
20”/22.5” 101
Wheel Clamp - single wheels Wheel Clamp - dual wheels
0218162000 15”
0337206200
20”/22.5” 102
12 6
0334073071
12
Wheel Stud 15”
103
Wheel Nut
104
Bolt - spider hub drum assy
105
Nut - spider hub drum assy
20”/22.5” & 15”
0334073100
12 0326003040
12
0250266110
12
0326003120
12
* Refer to pages 10 - 11 regarding replacement hubs for 10t/12t Conventional Spider
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
29
BPW DUST COVER COMPONENTS Dust covers available as sets (upper + lower) Dust Covers to suit Brake Type SN4218 Pre BPW Brake 95
BPW Brake 95
BPW ECO Drum
Dust covers available as sets (upper + lower)
520 520 513 513
510 510
EU39 Lace Up Pu RTRY UK6 Low Shoes Casual Round US8 Women'S CN39 Boots For Boots Fashion Black Fall Toe Heel 501 503 503 501
513 513
510 510 M = 43 Nm
517 517
503 501 501 503
H
508
515 515
Groove H in anchor bracket
510 MM==43 Nm 43 Nm 510
504 502 502
504 502 502 504
Dust covers ava
H
504
The diagrams directly to the right show the axle beam brake positions available for brake type SN4218. This represents the angle between the S Cam and the centre line of the axle. Different dust covers are required for the different brake positions as shown in the table below. For Ø127mm round beam axles the same set of dustcovers are used for all cam positions.
16°
150
120
120
25°
30°
Dust covers available as sets (upper + lower) PLEASE NOTE: Non ECO Drum dust covers CANNOT be used on ECO Drum axles. ECO Drum dust cover CANNOT be used on non ECO Drum axles.
Dust Covers to suit Brake Type SN3620/SN3020
520 513
510 510
M = 4 520 501 503
5 513 5
517 517
510 510
M = 43
The diagrams directly below show the axle beam brake positions available for brake type SN3620 and SN3020.
50150 50350
This represents the angle between the S Cam and the centre line of the axle.
K
Different dust covers are required for the different brake positions as shown in the table below.
N K 0°
120
0°
127
N
502 504
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
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BPW DUST COVER COMPONENTS
DUST COVERS SUIT BRAKE TYPE SN4218 Brake Generation
Brake Position
Item 501 Left Upper
Item 502 Left Lower
Item 503 Right Upper
Item 504 Right Lower
30°
0301098451
0301098080
0301098461
0301098090
16°
0301099340
0301099330
0301099360
0301099350
Square beam 150mm
25°
0301098910
0301098120
0301098920
0301098130
Round beam 127mm
30°
0301098690
0301098060
0301098700
0301098050
30°
(0301081030) 0301099930
(0301081040) 0301099940
0301081010
(0301081020) 0301099920
16°
0301081320 (0301099590)
0301099600
0301081290
0301081300 (0301099580)
25°
0301081350
0301081360
0301081330
0301081340
Axle Beam Profile
Assembly Kit
Square beam 120mm Pre BPW B 95
Square Beam 120mm BPW B 95 Square Beam 150mm
0301099590 Square Beam 120mm
16°
Square Beam 150mm
25°
BPW ECO Drum
(1)
9900000123(2) 9900000130(2)
0301099600
(1)
0301081290
(1)
0301071940 (2) (0301071040) 0301071870 (2)
(0301071030) 0301071860 (2)
0301099580 (1) 0301091940 (2)
(0301071020) 0301071850 (2)
(0301071010) 0301071840 (2)
0301099640
0301099610
0301099620
DUST COVERS SUIT BRAKE TYPE SN4220 BPW B 95 BPW ECO Drum
Square beam 150mm Square Beam150mm
0° 25°
9900000098 9900000126
0301099630
(2)
DUST COVERS SUIT BRAKE TYPE SN3620 Square beam 120mm
0°
0301096670
0301096680
0301096700
0301096690
Round beam 127mm
0°
0301096530
0301096500
0301096520
0301096510
Square Beam 120mm
0°
0301099790
0301099800
0301099770
0301099780
0301096800
0301096790
0301096820
0301096810
0301099870
0301099880
0301099850
0301099860
Pre BPW B95 BPW B 95
9900000106
DUST COVERS SUIT BRAKE TYPE SN3020 Square beam 120mm
0°
Round beam 127mm
0°
Square Beam 120mm
0°
Pre BPW B 95 BPW B 95
9900000103
DUST COVER ATTACHMENT PARTS Item 508
Description
Part No
Dimensions
Qty Per Axle
Dust Cover Retaining Spring - ECO Drum only
0339711020
2
Bolt Dust Cover Self Locking
0250712200
M10 x 18
4
Bolt Dust Cover Self Locking - ECO Drum only
0250715580
M10 x 1.5 x 15
2
Plug, No ABS, Pre BPW Brake 95
0237043300
Ø 10.7
2
Plug, No ABS, BPW Brake 95 and ECO Drum
0237045700
Ø 6/10/13
2
515
Seal
0312023060
Ø 52/68/8
2
Seal - Square axle beam 120mm/Round axle beam 127mm (Used with both Pre BPW Brake 95 and BPW Brake 95)
0512130060
L = 340, 8
2
517
Seal - Square axle beam 150mm
0512130070
L = 450, 8
Plug Rubber Backing Plate
0337900230
510
513
520 (1) (2)
2 4
ECO Drum dust covers for old axle beam, attached with two screws per dust cover. ECO Drum dust covers for ECO Drum axle beam, attached with one screw per dust cover and a spring.
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
31
ngs
BPW ABS PARTS General Information
H
General ABS/EBS ABS
K N
With the anti-lock brake system (ABS), the wheel movement is recorded using a proximity type arrangement with an exciter ring attached to the hub and a sensor (speed sensor) that generates pulses. As a result, the wheel speed of each wheel is continuously sent to the central control ECU. This runs a complex program for processing the received information about the movement of the wheel as well as for calculating and performing logical operations on the control signals. Using the pressure control valves assigned to each wheel, it adjusts the air pressure and therefore the braking of each individual wheel (depending on the ABS system). EBS (Electronic Braking System) is a development of ABS, and offers more safety features.
H
Pressed-on sheet metal exciter rings
K Exciter/Pole rings
N
Both press on sheet metal and solid exciter rings (or pole rings) are used.
Shrink-fitted solid Shrink fitted solid exciter ring exciter ring
To fit a solid exciter ring, heat the new solid exciter ring to approx 80 to 120 ° C and shrink fit.
Pressed-on sheet metal exciter ring
Pressed on sheet metal exciter ring
H Protected ABS sensor plug connection
K SinceProtected 1997 BPW trailer of the H Series are available with the new innovative ABS sensor plug connection. ABS axles sensor plug connection With this design the sensor plug, which sits in a recess in the brake dust covers, N is optimally protected against in transit damage. The connection of the ABS cables (sensor cable/connection cable to control unit) is made in the same way as with a normal plug socket by simply inserting the plug into the bracket located in the brake anchor plate. The firm attachment of the sensor bracket to the brake anchor plate ensures that no damage whatsoever can occur to these ABS components even under the most arduous deployment conditions (assuming the sensor cable is properly routed).
ction
Old
New (BPW Brake 95 &
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
32
BPW ABS PARTS Brake size SN4218, SN3620 & SN3020
SN3620 19.5 ECO
SN3620 19.5 ECOPlus
H.. / R..
H
A
B
LL Figure A
Pu Fall Fashion Low Toe Women'S Casual UK6 Lace Up For Black Boots Round Boots RTRY EU39 CN39 Shoes Heel US8
18 ØØ 18
HH 544E
32 32
543 542
543 542 8.5 Ø Ø8.5
Fig left SN3020 17.5
SN4218 22.5
Retrofit part sets, see page 90
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
33
BPW ABS PARTS
ABS PARTS
Item
Description
Fig
To Suit
Sensor Bracket
9t ECO
Sensor Bracket
9t ECO Plus
SN4218
SN3620
SN3020
Qty Per Axle
0318907870
2
0301099860
2
542 542
0318914610
Sensor Bracket RH
0318907580
1
0318907590
1
9t Conventional/ECO 543
Sensor Bracket LH
542
Sensor Bracket RH
0318907580
1
9t/10t/12t Bearings H10,H91 543
Sensor Bracket LH
0318907590
1
542
Sensor Bracket RH
0318907100
1
0318907090
1
7590/7580SPACE
4
0250471400TS
4
9t Bearings H90 543 544E
Sensor Bracket LH Spacer 9t/10t/12t Bearings H10,H91
551
Locking Bolt Hexagon bolt
ECO
Hexagon bolt 553
0250159480
4
0250715580
4
0256010690
4
0250712300
551 ECOPlus
Spring Washer Exciter Ring 80 Teeth
9t Conventional and ECO hub Plus
Exciter Ring 80 Teeth
9t ECO
560
Plus
Exciter Ring 80 Teeth
10t ECO
Exciter Ring 100 Teeth
0331008180
2
0331008530
2
0531008441
2
0331008140
2
564
Clamp Lead ABS
0203263200
2
565
Rivet, ABS, Lead Clamp
0260052540
2
570
Sensor and Lead Angled
0233170500
2
571
Bush Sensor ABS
0203165900
2
584
Dance Gold 7cm Women Ballroom Model Latin Shoes Heel UK SWDZM Leather 512 PExpqPg O Ring ABS Bracket
585
Round Black Boots RTRY Heel Shoes Low Up Casual Lace Women'S Fashion US8 For Fall UK6 Pu EU39 Boots CN39 Toe Bracket ABS
585
See item 585 0318907720
Holder ABS Plug
B1
Old ABS Sensor Plug connection
0318907350*
ABS Grommet
B2
Sensor Plug connection BPW Brake 95
See item 585 0518915590
2 2
ABS Grommet with item 584
B2
Sensor Plug connection ECO Drum
586
Clamp ABS Plug Bracket
B1
Old ABS Sensor Plug connection
0214211100 *
2 2
587
Washer ABS Plug Bracket
B1
Old ABS Sensor Plug connection
0254141190 *
2
* Not required with BPW Brake 95 and ECO Drum brakes (SN4218) Fig. B1
Old Style
Fig. B2
New (BPW Brake 95 & ECO)
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
34
NOTES
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
35
AUCKLAND 10 ECHELON PLACE, EAST TAMAKI, AUCKLAND, NEW ZEALAND (PO Box 58-106, Greenmount, Auckland, New Zealand) Phone: (64) 9 273 8084 Fax: (64) 9 273 8086 Email: sales@tenz.co.nz
FREE CALL: 0800 427 956
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DUNEDIN Commercial Transport Spares (03) 260 8000 Parts
CHRISTCHURCH Commercial Transport Spares (03) 349 9202 Parts
BPW Transport Efficiency Drum Brake Axle Parts Catalogue 6/2014
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